Copper 3D Printing Beyond Thermal Limits

At Copper3DPrint.com, we deliver conductive performance and precision. CuCrZr, GRCop-42, and OFHC/ETP—printed via LPBF & DMLS—for heat exchangers, cold plates, RF hardware, and high-load inserts.

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From thermal management to RF—copper LPBF/DMLS tuned for conductivity, surface integrity, and dimensional stability, plus machining and inspection.

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Rapid Copper Prototypes

Functional CuCrZr/OFHC prototypes for thermal and electrical validation—fast turns with engineering feedback.

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End-Use Conductive Parts

Production copper cores, cold plates, and inductive/RF parts—stable tolerances and repeatable conductivity metrics.

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Aerospace & Electronics Hardware

Conformal-channel heat exchangers, vacuum hardware, and RF/microwave elements—qualified for demanding environments.

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Post-Processing & Finishing

Support removal, precision machining, sealing, vacuum/leak testing, surface conditioning, and passivation as needed.

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High-Performance Alloys

CuCrZr for strength/thermal balance; GRCop-42 for high-temp aerospace applications; OFHC/ETP for peak conductivity.

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R&D Lattices & Channels

Thin walls, internal lattices, and complex conformal channels—validated for flow, pressure drop, and thermal efficiency.

From CAD to consistent production—LPBF/DMLS controls, alloy choice, and verification at each step.

Design Review

We analyze CAD and constraints, propose copper-appropriate revisions, and define critical thermal/electrical characteristics.

Material Selection

CuCrZr, GRCop-42, or OFHC/ETP—matched to conductivity, temperature, strength, and vacuum/RF requirements.

Print Preparation

Orientation, supports, and parameters tuned for density, conductivity, and dimensional accuracy.

Precision Printing

Industrial LPBF/DMLS systems build high-integrity copper parts with controlled atmosphere and parameters.

Post-Processing

Support removal, machining, surface finishing, sealing, and metrology; optional HIP/brazing by request.

On-Time Delivery

Documentation on request; parts protected for transit and delivered on schedule.

Explore copper AM: LPBF/DMLS process control, alloys (CuCrZr/GRCop-42/OFHC), sealing, machining, and real-world aerospace/electronics/energy applications.

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Copper parts qualified for high-demand environments—reliable conductivity, consistency, and responsive engineering.

Our CuCrZr cold plates met both thermal and dimensional targets on the first pass—excellent process control.

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James Dawson

Product Development Manager

Machining + sealing delivered production-ready channels without schedule risk. Communication was smooth.

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Sarah Mitchell

Mechanical Engineer

Design feedback improved heat transfer while reducing pressure drop—qualification passed on schedule.

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Thomas Park

Founder, Robotics Startup

Turn critical designs into production-ready copper parts with LPBF & DMLS—conductive, consistent, and well-documented.